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CPAC Quality ControlCPAC Quality Control staff take a sample of poured cement for a compressive strength test. They will let it dry for 2 weeks and then remove the concrete sample from the form. It is taken to a testing center where the stated KSC (Kilograms per Square Centimeter) compressive strength specification of the concrete is tested. A report will be generated.
dozer

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Floor pour set-upThe prep for the pour of the floor. Note the spacers and wood that will be used to indicate floor depth. The plastic under the rebar frame is the damp course which will seal the floor and ground beam and protect them from ground moisture.
dozer

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Rebar Floor MeshingThis is a scale shot which shows the 6mm rebar meshing used in the floor pour. Additionally, note the spacer and the piece of rebar that extrudes from the ground beam, which is used to secure the floor mesh in place.
dozer

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Different Size Crushed StoneNotice the two different sizes of crushed stone aggregate that will be used. The smaller one on the left is used for concrete which will be poured into the large cinderblock holes.
dozer

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Damp CourseThe damp course is a thin plastic sheet which prevents water penetrating concrete on top of it. This is the look of sub flooring ready for the ready mix concrete floor to be poured. Note the bent pieces of rebar which come out of the ground beam and tie in the rebar to a fixed surface. Also note the depth indicators and spacers.
dozer

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Ready Mix Pour of the FloorNote the consistency of the concrete. It should have just enough moisture to be able to work it and not be watery.
dozer

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Ground BeamThe ground beam which sits on top of the footings will be 45 centimeters high by 25 centimeters wide. This shows the metal rebar frame work which will be encased in concrete to make the ground beam.
dozer

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Ground Beam Frame sits on a FootingSince we are using load bearing (heavy) walls, appx. 5.5 pieces of the 12 mm rebar on average cover each section of the ground beam. This shows a T section of the ground beam metal frame sitting on concrete footing.
dozer

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12 mm SD 30 RebarClose up of the back corner of the metal ground beam frame with extra rebar support. The 12 mm rebar is SD 30.
dozer

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Ground Beam Exterior Wood FormForm wood is used on the outside to support the pour of the ground beam.
dozer

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Form workThis shows the nearly completed form work.dozer

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Beam Formwork after FillThis shows the foundation ready to have the ground beam poured. Cinderblocks have been used in the form work inside the house, form wood is used with supports on the exterior. dozer

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