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Ready Mix Concrete being workedIt takes a team of at least 3 or 4 workers to work the poured concrete into a floor prior to it start to set. Notice this team. One is using the smoothing tool to set the surface, the other is vibrating and the other is moving concrete.
dozerSep 27, 2011
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Concrete FlooringHere the surface has been smoothed and is almost complete. Notice how there is only a very thin layer of moisture on the surface. Water is an enemy of concrete, too much is not a good thing.dozerSep 27, 2011
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Floor just after being pouredThe poured floor. The bathroom will be hand poured later. The floor is appx. 7 cm thick.
dozerSep 27, 2011
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Poured FoundationThe poured foundation - which includes the outside ground beam (plus interior ground beams) and the poured floor surface. The floor was poured on top of the ground beam, so the level of the foundation increased by appx. 7 cm during the pour. Notice the plumbing in the bathroom and the vertical rebar each 40 centimeters.
dozerSep 27, 2011
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Bathroom FloorThe bathroom floor being rough finished in prep for tiling. This bathroom floor was hand poured due to the 5 cm difference in elevation. Notice the plumbing has been secured in place prior to the pour.
dozerSep 27, 2011
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Use of Metal Scaffolding helps with Plumb LinesReally tall metal scaffolding to be used in conjunction with laying the load bearing walls. Since there are no columns being used, extra attention to detail needs to be paid to laying the block work true. The scaffolding helps in this regard as a plumb line is set up and affixed to the metal scaffolding, which isn't subjected to movement as wood scaffolding would be
dozerSep 27, 2011
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Metal PlumbA 1 kilo metal plumb weight is used to determine the plumb line, which is affixed to the top of the metal scaffolding. The plumb lines will stay in place during the laying of the block walls.
dozerSep 27, 2011
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Plumb and Helper LinesThree lines are used at each corner, one plumb line along with a line to set the straight line for that particular side. The lines are clear lengths of heavy gauge fishing line.
dozerSep 27, 2011
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This shows the relative size of the large cinderblocks along with the crushed stone aggregate that will be used in concrete within every other hole of the blocks. The walls thus created will be load bearing walls, every other hole will be filled with 12mm metal rebar and concrete to make the embedded support columns.
dozerSep 27, 2011
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Column within the Load Bearing WallPouring a support column within the cinderblock. A support column within the load bearing walls is a concrete column surrounding vertical rebar.
dozerSep 27, 2011
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Vertical Rebar for Load Bearing WallsNotice the vertical rebar is secured in place appx. each 40 centimeters to coincide with the holes in the large cinderblocks that will be used for the load bearing walls.
dozerSep 27, 2011
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CPAC Pour of Ground BeamsCPAC ready mix cement pour of ground beams. 280 KSC (kilometers per square centimeter) concrete was used as in the floor. CPAC is better than hand mix for large areas since it is poured as a homogeneous unit.
dozerSep 27, 2011
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